| Abstract |
| The standard production process and working time were defined to develop standard production process designed to ensure efficiency in production and also develop new customized clothes production system that improves the shortcomings of individual customized production and mass production systems and incorporate the advantages of both systems with an aim to design efficient baseball uniform pants customized mass production system.
This study developed the mixed-type unit production system enabling the customized mass production management, depending on the number of operators and equipment based on the defined standard process. For the configuration of customized mass production of the pants, a total of 50 reference processes were planned by referring to and analyzing the unitary operation among the reference processes of two individual production plants manufacturing the basic baseball uniform pants bonds type and the pants sewing process presented by JUKI Corporation.
The operation units were grouped into 4 units based on similar processes that can cope with various production elements by converging the sample-based production system and the multiple variety-small quantity production system suitable for various designs of baseball uniform and characteristics of individual customized production, and a total of 8 devices were set, such as Lock stitch sewing machine, Overlock machine, Interock machine, Top and botton covering sitich machine, Overedge stitch machine, Iron, Button hole machine, Button sewing machine, etc.
The number of operators was 13, and the system had 94% formation efficiency. A mixed-type unit production system was developed which enabled the customized production management, considering the working hours, number of operators, and equipment. |
|
|
| Key Words |
| 표준 생산 공정, 대량 맞춤, 혼합형 유니트 생산 시스템, Standard production process, Mass customized, Mixed-type unit production system |
|
|
 |
|
Full Text