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DOI :     Journal Korea Society of Visual Design Forum , Vol.72, No.0, 95 ~ 105, 2021
Title
A study on the Effective Application of Platinum Casting Using Centrifugal Casting machine
박성모 Park Sung-mo , 안일훈 Ahn Il-hoon
abstract
Background In the past, even in Korea, statues of Buddha and household items have been made with the casting technique for hundreds of years. Casting of platinum jewelry was developed in Japan in 1967 for mass production. At this time, centrifugal casting machine was used, but at that time, gypsum investment material for platinum was not sufficient as a casting material for platinum alloy with high melting point characteristics, and there were many disadvantages such as finishing treatment after casting, such as problems in the molding process and rough surface condition. In modern times, the characteristics of cast metals have been gradually revealed, the state of the metal has been elucidated, and technology has advanced, making it possible to cast high melting point cast metals such as platinum. However, it is not easy to produce a complete cast product immediately. In Korea, the theoretical system based on a clear technical system is still insufficient, and it is dependent on the empirical work and oral guessing of the casting engineer. Also, the theoretical background is mostly books based on overseas data, and the characteristics of domestic humidity, temperature, climate, etc., which are different from overseas environments, make it impossible to always obtain desired product results from precious metal products that require precise work. Methods This study tried to theoretically establish the technology for each process of the centrifugal casting technique of platinum based on the analysis of field work for various methods of precious metal casting. By analyzing the causal relationship of defects in castings that may occur in the casting process, various causes such as casting techniques, casting machines, auxiliary tools, gypsum materials, and metal castings were recorded and solutions were described. The metal casting body was tested using an alloy of Pt900 (Platinum 90% + Palladium 10%), which is most commonly used in platinum casting, and the step-by-step casting technology process of the centrifugal casting machine is summarized. In this study, among the casting machines, centrifugal casting machines are used for research. A high-frequency casting machine commonly used for platinum casting is an expensive and expensive casting machine. Since it is difficult to purchase at a general small company, it is necessary to entrust a company specializing in platinum casting to produce platinum casting products. Since the order quantity of platinum itself is small, casting is carried out by mixing orders from several companies. In this case, it is difficult to match the purity of platinum, and the time schedule is different, so it is difficult to release the product. In order to solve these difficulties, this study conducted research using a centrifugal casting machine that can produce a small amount that is difficult to implement in a high-frequency casting machine, obtain smooth working time and desired purity (content), and can be used by small companies. Result Due to the lack of practical and systematic knowledge or data on the platinum casting process, the experiment was conducted after requesting advice from a working person at a casting machine shop. The manufacturer was instructed on the correct method of using the equipment, and the factors that cause defects in casting products were investigated and research contents to solve the problems were summarized. The results of the centrifugal casting machine research for platinum can be summarized as follows. First, the platinum investment agent has the complexity of using a mixture of fine powder, coarse powder, and hardener, and it is okay to use only one fine powder because the defect rate due to deterioration of the hardener increases. Second, preheating before casting platinum is very important. The longer the preheating time, the better the result of a clean surface can be obtained, and the optimal temperature data can be utilized due to the difference in the thickness of the object. Third, proficiency in identifying and maintaining an appropriate temperature during casting is required. The limit due to the melting point temperature difference requires skilled experience in using an oxygen gas stove, and inexperience in casting temperature control management leads to defective objects. Fourth, the centrifugal casting machine has sufficient usability. The advantages of centrifugal casting only to offset the disadvantages of expensive high-frequency casting machines include the ability to cast small amounts, low cost, controllability of platinum purity for each flask, and efficiency such as adjustment of working hours. Conclusion This study analyzed the contents of research based on the experience and know-how of platinum casting and precious metal processing, and tried to establish a more improved platinum casting technology process as a result of research through experiments. It is hoped that this study will serve as an opportunity to improve performance and pursue high added value for companies and product developers wishing to cast platinum.
Key Words
백금 주조, 주조 결함, 원심 주조, Platinum Casting, Casting defect, Centrifugal Casting
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